Innventik is an Engineering and Consulting firm specializing in Polymers, Elastomers, and Rubber. We assist companies in the design and repositioning of products for multiple applications. Our engineering team is equipped with the latest software, led by engineers with decades of experience in the design of chemical plants.

Innventik is at the forefront of designing and revamping industrial plants, integrating advanced and sustainable process technologies. Our mission is clear: to push industries towards the adoption of sustainable process operations across various sectors, including chemical, polymer, rubber, and elastomer plants. We firmly believe that this transformation goes beyond mere equipment updates; it entails revolutionizing industry practices from the ground up.

In today’s world, where sustainability is paramount, the need for these advancements has never been more pressing. The global trend towards investing in “green” technologies is accelerating at an unprecedented rate. Yet, many industrial operations continue to rely on outdated processes conceived decades ago. Many companies and countries have announced their goals to increase circularity, beyond their net-zero targets. In line with the target of get to net zero by 2050, the industry must work on process improvement and innovative designs for sustainability to achieve this goal.  Sustainability is driven by legislation, the positioning of our customers in the value chain, and increasingly by the pressure from end consumers.  The world is therefore on track to exhaust its “carbon budget,” the amount of greenhouse gases it can emit without triggering dangerous levels of warming, by 2030. The industry will face a gradual increase of more rigid emissions-reduction requirements as more customers pursue net-zero strategies and demand for Zero-Carbon materials services.

• China leads net-zero efforts in Asia, aiming to reach peak greenhouse gas emissions by 2030 and achieve carbon neutrality by 2060. After 2030 new chemical plants in China will be very difficult to justify.
• China has stretched its dual-control policy and introduced more policies to reduce energy and emissions, which will have significant implications.
• Japan and South Korea are targeting net zero by 2050 and in general, companies keep announcing their emission-reduction plans.

All this will accelerate the adoption of existing and new process technologies to make our industry greener.

• There is an opportunity to upgrade current processes, to allow for considerable flexibility, cost-effectiveness, by implementing the “best” operative practices, to minimize emissions, leaking, wastes and costs.
• Innventik’s research revealed that TPE & elastomer companies are increasingly open to implement new process technologies and sustainable practices to minimize community impacts.
• A recent McKinsey report found that reaching net zero by 2050 will entail a 60% increase in capital spending in sustainable physical assets vs. pre-pandemic levels.

One example on how Innventik supports the elastomer and rubber industry is designing ad-hoc systems to replace the traditional steam stripping process to recover polymer from solution polymerization, for direct devolatilization processes. Direct Devolatilization enables savings of about 60% vs. steam stripping processes, has increased in performance, and is now capable of handling low and very high viscosities, stably, at high throughputs, and a reasonable cost. Direct Devolatilization represents the next generation finishing because of the advantages of energy, throughput, ecological, quality, consistency, and compact pellet. Limitations are associated with the polymer characteristics (especially with high MW and Low MFI polymers), the removal of salts and additives, and the “porous crumb” feature.

We have performed a tech. intelligence study of the different technologies available. We have supported a number of solutions of this type, with bespoke designs and with the support of available equipment manufacturers’ designs.

Another example is the implementation of advanced process practices in Emulsion polymerization, where we have identified significant areas of improvement. In reaction to implementing systematically higher solids with the optimum hydrodynamic system to ensure minimum coagulum and smooth operation. An optimized finishing and stripping to remove residual monomer with low thermal history. And an optimized monomer purification for recycling with maximum quality.  The new emulsion polymerization reactor designed by Innventik efficiently controls the kinetics at the highest solid content and minimizes coagulum and residual monomers. Implementing pre-emulsion, degassing systems and online loops to control kinetics, particle size, and distribution, are also implemented. The spirit of our design in emulsion polymerization processes is to implement formulations in processes capable of handling up to +60 % solids latex, which we have achieved by implementing the right formulations, process practices and a special type of evaporator.

At Innventik, we recognize that process technology is at a critical intersection. We understand the urgency to maintain competitiveness and market relevance by embracing more sustainable processes. This recognition drives our commitment to integrating cutting-edge reaction and separation technologies into every aspect of plant design.

Our approach is holistic. We focus on reshaping the very foundation of industrial processes, from innovative reactors and fermenters to novel separation techniques. Flexibility is key to our designs. Our new plant configurations are engineered to seamlessly transition between continuous and batch modes, offering unparalleled agility in production.

Whether it’s designing a pilot, semi-industrial, or industrial-scale facility, our team of experts is dedicated to helping clients take their plant operations to the next level. We offer comprehensive assessments and implement the most advanced process practices tailored to each client’s needs.

In conclusion, the sustainable and safe design of process technologies presents both a great opportunity and a challenge for industries worldwide. As the global demand for sustainable raw materials continues to rise, driven by the imperative to reduce environmental impact, extend service life, and improve recyclability, the need for innovative solutions becomes increasingly urgent.

Key industry drivers, including legislation and regulations, pressure from OEMs, customer positioning, and demands from end-consumers, underscore the importance of addressing both product and process sustainability. Embracing this challenge requires a shift in mindset towards building a bold “green business” vision for the TPE industry and beyond.

At Innventik, we recognize the imperative of integrating the best process and operational practices to create more sustainable process plants. Our commitment extends beyond mere technological advancements to fostering a culture of innovation and sustainability. By working collaboratively with our clients, we aim to lead the way towards a future where sustainability is not just a goal, but a fundamental principle guiding every aspect of industrial operations. Together, let us embrace this opportunity to revolutionize the way we design, operate, and envision the future of industrial processes. Let us build a world where sustainability and innovation go hand in hand, creating lasting value for the future.

The future of industrial processes lies in sustainability and innovation. At Innventik, we’re committed to leading this charge toward a brighter, more sustainable future. Contact us today to learn more about how we can revolutionize your operations and pave the way for a more sustainable tomorrow.