Balancing Sustainability, Functionality, and Cost-Competitiveness in Industrial Processes: The Innventik Approach
In today’s industrial landscape, the pursuit of sustainability is no longer optional. Chemical and Polymer companies across the globe are striving to reduce their environmental impact, driven by both regulatory pressures and consumer demand for greener solutions. However, one of the biggest challenges remains: how to balance sustainability with functionality and cost-competitiveness. This delicate equilibrium is essential for long-term success, especially in sectors such as chemicals, polymers, and advanced materials.
At Innventik, we specialize in providing engineering and consulting services that help companies overcome this challenge. By offering innovative solutions that integrate sustainable practices without compromising on performance or cost-efficiency, we empower our clients to meet both their operational and environmental goals. Here’s how we do it.
- Designing Sustainable Processes without Sacrificing Functionality
The challenge for most industries lies in adopting sustainable technologies that still deliver the performance and functionality their markets demand. At Innventik, our engineering expertise is centered around designing processes that meet or exceed the quality standards set by traditional methods, while drastically reducing the carbon footprint and resource consumption. We focus on:
- Process Optimization: Enhancing energy efficiency and reducing waste by redesigning process flows, choosing advanced materials, and integrating renewable energy sources.
- Raw Material Substitution: Identifying eco-friendly alternatives to traditionally used materials. For example, shifting from petrochemical-based polymers to bio-based alternatives can maintain functionality while improving sustainability metrics.
- Cost-Competitiveness through Process Innovation
A common concern when transitioning to sustainable practices is the perception that it will increase costs. However, with the right strategies, sustainability can drive cost-competitiveness. At Innventik, we work to identify areas where process improvements can lead to significant cost savings over time. Some of our strategies include:
- Energy Savings: By employing energy-efficient technologies and optimizing heat and mass transfers, we help our clients lower their energy bills, which also reduces greenhouse gas emissions.
- Material Efficiency: Reducing material waste and rethinking how raw materials are used in production ensures that companies not only lessen their environmental impact but also lower their costs in terms of resource input.
- Automation and Digitalization: Implementing advanced control systems and automation can optimize plant performance, reducing both operating costs and environmental impacts.
- Ensuring Compliance and Meeting Regulatory Requirements
Sustainability is becoming increasingly codified in regulations across the globe. Companies that fail to meet these evolving standards face penalties, fines, and reputational damage. Innventik’s consulting services include comprehensive compliance assessments, ensuring that our clients stay ahead of the regulatory curve. We offer:
- Regulatory Consulting: Helping companies navigate the complex and often changing landscape of environmental regulations, from emissions standards to waste management.
- Sustainable Certification Assistance: Guiding companies through the process of obtaining sustainability certifications, such as ISO 14001, which can enhance their credibility and marketability.
- Innovation in Product Design for Sustainability
For many companies, especially in chemicals and advanced materials, product design is a major focus. The challenge is to develop new products that are not only functional but also environmentally friendly and economically viable. At Innventik, we have decades of experience in new product development and process design, having worked with industry leaders to create innovative solutions in elastomers, polymers, and specialty chemicals. Innventik’s approach includes:
- Lifecycle Assessments (LCA): Understanding the environmental impact of a product from raw material extraction through end-of-life helps us make informed decisions about product design and manufacturing processes.
- Circular Economy Practices: Designing products with end-of-life reuse or recyclability in mind. We assist in creating processes where materials can be repurposed, closing the loop and reducing waste.
- Concrete Examples of How Innventik Supports Companies
Innventik has supported various companies in achieving the balance between sustainability, functionality, and cost-effectiveness. For instance:
- Reducing Emissions in Polymer Production: We helped a global polymer manufacturer reduce its emissions by 30% while maintaining the quality of its products, enabling them to achieve competitive pricing in global markets.
- Energy-Efficient Plant Designs: For a chemical manufacturer, we redesigned their production plant with energy-efficient systems that cut their operating costs by 15%, while meeting all sustainability and regulatory requirements.
Achieving the Balance with Innventik:
The challenge of balancing sustainability with functionality and cost-competitiveness is real but solvable. At Innventik, we understand that each company’s path to sustainable innovation is unique. That’s why we offer customized solutions that address your specific needs, whether it’s optimizing processes, designing new sustainable products, or ensuring regulatory compliance.
If you’re looking to scale up your operations while integrating the most advanced and sustainable practices, contact us at Innventik. Let us help you meet today’s challenges and build a greener, more competitive future.
Unlock Your Business Potential with Innventik Engineering and Consulting
Madrid, August 30, 2024. At Innventik Engineering and Consulting, we specialize in driving business growth by identifying new opportunities and designing sustainable products, processes, and chemical plants (pilot, semi-industrial, industrial).
🔍 What We Offer:
- Engineering Services for Sustainable Process Design: We design (FEL1, FEL2, FEL3 Engineering) and perform Process Assessments to improve processes that are not only efficient but also environmentally friendly.
- Strategic Business Opportunities: Identifying the best paths forward to maximize your business’s potential for differentiation, identifying customers and applications for your products or technologies.
- Tailored Engineering & Technology Packages: Custom solutions that speed up your journey from concept to market in Polymers, Rubber, Elastomers, Plastics, and Materials Science.
- Global Reach: Partnering with companies worldwide to bring innovative technologies, products, and services to market.
💡 Why Innventik? Our team of experts and global network combine deep industry knowledge with cutting-edge technology and engineering to deliver results that are both innovative and sustainable. We believe in pushing the boundaries of what’s possible to help our clients in the chemical and polymer industry to stay ahead in a competitive market.
Ready to take your business to the next level? Let’s connect and explore how Innventik can support your journey toward success!
Dr. Walter Ramirez
Email: walter@innventik.com
Mobile: +34-628859711
www.innventik.com
#Engineering #Consulting #BusinessGrowth #Innovation #Sustainability #Innventik #Technology
Conceptual, Basic and Extended Basic Engineering (FEL1, FEL2, FEL3)
Madrid. June 13, 2024. At Innventik Engineering we design new plants (pilot, semi-industrial, and industrial) for chemical, and polymer processes, around the world, at the best quality/cost ratio, and record time.
Front End Loading (FEL) is a phased approach to project definition used in Engineering Projects and Risk Management:
CONCEPTUAL ENGINEERING (FEL1).
Deliverables: The previous studies and minimum design documents that are developed to ensure the level of definition of the project in line with the accuracy range of the class 4 economic estimate (-30%/+50%)
BASIC ENGINEERING (FEL2).
Deliverables: The minimum design documents to ensure the level of definition of the project in line with the accuracy range of the class 3 economic estimate (-20%/+40%)
EXTENDED BASIC ENGINEERING (FEL3).
Deliverables: The extended Basic and Front-End Engineering documents, minimum design to ensure the level of definition of the project in line with the accuracy range of the class 2 economic estimate (-10%/+10%), before Detail Engineering and Construction.
SPECIAL STUDIES.
It is recommended that the following studies be carried out for the Extended Basic Engineering phase.
– HAZOP – Hazard and Operability Analysis
– EIS – Environmental Impact Study
– SIL – Safety Integrity Level
– Quantitative Risk Analysis
– Soil Study
– Topographic survey and/or bathymetry studies
-Noise studies
– Hydrology studies
If you want the Infographic in an editable Excel File, please contact Walter Ramirez or Jorge Campos at: walter@innventik.com, jorge@innventik.com20240510 Innventik Scope FEL1-2-3
From Idea to Impact: Inside Innventik’s Dynamic New Venture Creation Program
Madrid, May 15, 2024. Innventik has established collaborations with companies, technology centers, and universities to generate “New Venture Pilot Projects”, by exploring potential commercial exploitation of their know-how, technologies, products, services, or solutions. In today’s dynamic business landscape, innovation is the cornerstone of success. Companies striving to stay ahead recognize the need to constantly explore new avenues, harness emerging technologies, and seize untapped opportunities. In this pursuit, collaboration becomes key, and that’s where Innventik steps in with its groundbreaking New Venture Creation Initiative.
Pioneering Collaboration for Innovation
Innventik pioneers a collaborative approach, bridging the gap between companies, technology centers, and universities to ignite innovation. The core of this initiative lies in creating New Venture Pilot Projects, aimed at exploring the commercial potential of existing know-how, technologies, products, services, or solutions.
A Strategic Evaluation Framework
Central to the initiative is the Quick Assessment process, a structured framework designed to swiftly evaluate the feasibility and potential of each project. This assessment covers critical aspects including Market, Business, Technology, and Strategy, providing stakeholders with valuable insights to make informed decisions.
Unveiling the Deliverables
The deliverables from Innventik’s Quick Assessment are comprehensive and insightful:
- Business Assessment: From basic business cases to pitch presentation decks, every aspect of the business model is meticulously analyzed.
- Technology Intelligence Assessment: Key technologies, competitive solutions, and patent landscapes are scrutinized to uncover strategic advantages.
- Market Assessment: Segmentation analysis, customer value understanding, and feedback collection provide crucial market insights.
- Strategy Assessment: Strategic planning, scenario mapping, and collaboration options empower stakeholders with a clear roadmap for success.
Unlocking Strategic Value
The benefits of Innventik’s initiative are manifold:
- Evaluation of Potential: Stakeholders gain a deep understanding of the project’s attractiveness and feasibility.
- Creation of Strategic Value: New ventures emerge as strategic sources of revenue generation and international prestige.
- Decision-Making Support: Informed decisions on whether to proceed to the Formation Stage are facilitated.
- Preliminary Customer Feedback: Initial insights from target segments aid in refining strategies.
- Fundamental Elements Generation: Crucial elements for identifying incentives, funding, and collaborations are generated.
- Team Empowerment: Training in New Ventures creation equips teams with the skills needed for success.
Shaping the Future of Innovation
Innventik’s New Venture Creation Initiative is not just about generating ideas—it’s about transforming them into tangible, market-ready ventures. By fostering collaboration, leveraging expertise, and providing strategic guidance, this initiative is shaping the future of innovation, one venture at a time.
Join the Innovation Revolution
Are you ready to revolutionize innovation and unlock the full potential of your ideas? Partner with Innventik today and embark on a journey of discovery, collaboration, and success. Together, let’s pioneer the future of innovation.
Madrid, May 15, 2024.
Unlocking the Power of Advanced and Sustainable Process Practices.
Innventik is an Engineering and Consulting firm specializing in Polymers, Elastomers, and Rubber. We assist companies in the design and repositioning of products for multiple applications. Our engineering team is equipped with the latest software, led by engineers with decades of experience in the design of chemical plants.
Innventik is at the forefront of designing and revamping industrial plants, integrating advanced and sustainable process technologies. Our mission is clear: to push industries towards the adoption of sustainable process operations across various sectors, including chemical, polymer, rubber, and elastomer plants. We firmly believe that this transformation goes beyond mere equipment updates; it entails revolutionizing industry practices from the ground up.
In today’s world, where sustainability is paramount, the need for these advancements has never been more pressing. The global trend towards investing in “green” technologies is accelerating at an unprecedented rate. Yet, many industrial operations continue to rely on outdated processes conceived decades ago. Many companies and countries have announced their goals to increase circularity, beyond their net-zero targets. In line with the target of get to net zero by 2050, the industry must work on process improvement and innovative designs for sustainability to achieve this goal. Sustainability is driven by legislation, the positioning of our customers in the value chain, and increasingly by the pressure from end consumers. The world is therefore on track to exhaust its “carbon budget,” the amount of greenhouse gases it can emit without triggering dangerous levels of warming, by 2030. The industry will face a gradual increase of more rigid emissions-reduction requirements as more customers pursue net-zero strategies and demand for Zero-Carbon materials services.
- China leads net-zero efforts in Asia, aiming to reach peak greenhouse gas emissions by 2030 and achieve carbon neutrality by 2060. After 2030 new chemical plants in China will be very difficult to justify.
- China has stretched its dual-control policy and introduced more policies to reduce energy and emissions, which will have significant implications.
- Japan and South Korea are targeting net zero by 2050 and in general, companies keep announcing their emission-reduction plans.
All this will accelerate the adoption of existing and new process technologies to make our industry greener.
- There is an opportunity to upgrade current processes, to allow for considerable flexibility, cost-effectiveness, by implementing the “best” operative practices, to minimize emissions, leaking, wastes and costs.
- Innventik’s research revealed that TPE & elastomer companies are increasingly open to implement new process technologies and sustainable practices to minimize community impacts.
- A recent McKinsey report found that reaching net zero by 2050 will entail a 60% increase in capital spending in sustainable physical assets vs. pre-pandemic levels.
One example on how Innventik supports the elastomer and rubber industry is designing ad-hoc systems to replace the traditional steam stripping process to recover polymer from solution polymerization, for direct devolatilization processes. Direct Devolatilization enables savings of about 60% vs. steam stripping processes, has increased in performance, and is now capable of handling low and very high viscosities, stably, at high throughputs, and a reasonable cost. Direct Devolatilization represents the next generation finishing because of the advantages of energy, throughput, ecological, quality, consistency, and compact pellet. Limitations are associated with the polymer characteristics (especially with high MW and Low MFI polymers), the removal of salts and additives, and the “porous crumb” feature.
We have performed a tech. intelligence study of the different technologies available. We have supported a number of solutions of this type, with bespoke designs and with the support of available equipment manufacturers’ designs.
Another example is the implementation of advanced process practices in Emulsion polymerization, where we have identified significant areas of improvement. In reaction to implementing systematically higher solids with the optimum hydrodynamic system to ensure minimum coagulum and smooth operation. An optimized finishing and stripping to remove residual monomer with low thermal history. And an optimized monomer purification for recycling with maximum quality. The new emulsion polymerization reactor designed by Innventik efficiently controls the kinetics at the highest solid content and minimizes coagulum and residual monomers. Implementing pre-emulsion, degassing systems and online loops to control kinetics, particle size, and distribution, are also implemented. The spirit of our design in emulsion polymerization processes is to implement formulations in processes capable of handling up to +60 % solids latex, which we have achieved by implementing the right formulations, process practices and a special type of evaporator.
At Innventik, we recognize that process technology is at a critical intersection. We understand the urgency to maintain competitiveness and market relevance by embracing more sustainable processes. This recognition drives our commitment to integrating cutting-edge reaction and separation technologies into every aspect of plant design.
Our approach is holistic. We focus on reshaping the very foundation of industrial processes, from innovative reactors and fermenters to novel separation techniques. Flexibility is key to our designs. Our new plant configurations are engineered to seamlessly transition between continuous and batch modes, offering unparalleled agility in production.
Whether it’s designing a pilot, semi-industrial, or industrial-scale facility, our team of experts is dedicated to helping clients take their plant operations to the next level. We offer comprehensive assessments and implement the most advanced process practices tailored to each client’s needs.
In conclusion, the sustainable and safe design of process technologies presents both a great opportunity and a challenge for industries worldwide. As the global demand for sustainable raw materials continues to rise, driven by the imperative to reduce environmental impact, extend service life, and improve recyclability, the need for innovative solutions becomes increasingly urgent.
Key industry drivers, including legislation and regulations, pressure from OEMs, customer positioning, and demands from end-consumers, underscore the importance of addressing both product and process sustainability. Embracing this challenge requires a shift in mindset towards building a bold “green business” vision for the TPE industry and beyond.
At Innventik, we recognize the imperative of integrating the best process and operational practices to create more sustainable process plants. Our commitment extends beyond mere technological advancements to fostering a culture of innovation and sustainability. By working collaboratively with our clients, we aim to lead the way towards a future where sustainability is not just a goal, but a fundamental principle guiding every aspect of industrial operations. Together, let us embrace this opportunity to revolutionize the way we design, operate, and envision the future of industrial processes. Let us build a world where sustainability and innovation go hand in hand, creating lasting value for the future.
The future of industrial processes lies in sustainability and innovation. At Innventik, we’re committed to leading this charge toward a brighter, more sustainable future. Contact us today to learn more about how we can revolutionize your operations and pave the way for a more sustainable tomorrow.
Manuals and Master Courses 2024 “Elastomers & Rubber Applications”
Madrid, March 11, 2024. Innventik offers Manuals and Master Courses in Elastomers and Rubber Applications. The applications addressed include (a) Polymer Modification for mass ABS and High Impact Polystyrene (HIPS), (b) Polymer Compatibilization for SBCs Blends and Alloys, (c) SBC Adhesive Formulations for PSA, Hot Melt, and Solvent-Base. Asphalt and Bitumen Modification (Paving and Roofing9) with SSBR and SBCs. (d) Technical Compounding Manual for SSBR and LCBR.
The Manuals are offered as hands-on application training material but can be purchased independently. Training is provided by Innventik’s team of experts with decades of experience in the Rubber and Elastomers domain. To request a copy of the Manuals or information about Training, please get in touch with Dr. Walter Ramirez:
Email: walter@innventik.com
Phone: +34 628859711 (Europe CST)
Electronic Manuals (unlimited users)
The deliverables include a fully illustrated manual’s electronic version (pdf format). The Manuals are delivered after proof of payment is received. Some reports include an Excel database with active links to access individual patents. Available Webinars or in-house Mastercourse format (online or in-house training)
THE CONTENTS OF THE APPLICATION MANUALS:
SBC ADHESIVES FORMULATION FOR PSA, HOT MELT AND SOLVENT BASED.
MODULE 1. INTRODUCTION TO SBC ADHESIVE APPLICATIONS
MODULE 2. COMPONENTS AND ADDITIVES IN ADHESIVE FORMULATIONS
• Base Polymer
• Synthetic Waxes
• Hardener
• Fillers
• Thermal Stabilization (Antioxidants)
• Tackifying Resins
• Plasticizers
• Other Polymers as Additives
MODULE 3. SBC ADHESIVE FORMULATION BASICS
• Recommended Approach to Design Formulations, Engineer, and Qualify Adhesive Formulations.
• Tuning of Properties of SBCs Adhesives:
• Processing & Fabrication of Hot physical blend.
• General Features of Innventik’s SBC Grades.
• Parameters and Specifications for Adhesive Selection.
• Formulation Recommendations and Conventions.
MODULE 4. REFERENCE SBC APPLICATION REQUIREMENTS
• PRESSURE-SENSITIVE TAPES APPLICATIONS.
• GENERAL-PURPOSE PSA TAPES.
• PACKAGING TAPES.
• DUCT TAPES.
• PERSONAL CARE (NON-WOVEN) TAPES.
• ELECTRICAL TAPES.
• PRESSURE-SENSITIVE LABEL APPLICATIONS.
• MASKING TAPES.
• FREEZER LABELS.
• HOLDING TAPES.
• HEAT ACTIVATED LABELS
• REMOVABLE ADHESIVES.
• FOOD PACKAGING
• HOT SEAL AND LAMINATING ADHESIVES.
• COLD SEAL ADHESIVES.
• NON-PSA ASSEMBLY.
• GENERAL-PURPOSE ASSEMBLY.
• BOX CLOSURE.
• BOOKBINDING.
• FOOTWEAR OR SHOEMAKING.
• NON-WOVEN.
• DISPOSABLES.
• BUILDING AND CONSTRUCTION ADHESIVES APPLICATIONS.
• CONTACT ADHESIVES.
• TILE AND FLOORING ADHESIVES.
• ROOFING.
• SUMMARY.
MODULE 5. REFERENCE SBC FORMULATIONS.
GENERAL-PURPOSE SBC FORMULATIONS
• GENERAL-PURPOSE HOT-MELT PSA BASIC FORMULATION (SBS)
• GENERAL-PURPOSE SOLVENT-BASED FORMULATION (SBS)
• GENERAL-PURPOSE SOLVENT-BORNE SEALANT (SBS)
• GENERAL-PURPOSE HOT-MELT PSA (SBS)
• GENERAL-PURPOSE HEAT-ACTIVATED HOT-MELT PSA (SBS)
• GENERAL-PURPOSE HOT-MELT ASSEMBLY ADHESIVE (SBS)
• GENERAL-PURPOSE HEAT LAMINATING ADHESIVE WITHOUT TACK (SBS)
• GENERAL-PURPOSE ASSEMBLY ADHESIVE 1 (SBS)
• GENERAL-PURPOSE ASSEMBLY ADHESIVE 1 (SBS)
• GENERAL-PURPOSE ASSEMBLY ADHESIVE 3 (SBS)
• GENERAL-PURPOSE HOT-MELT PSA MASKING TAPE (SBS)
BOOKBINDING FORMULATIONS.
• BOOKBINDING FORMULATION 1 (SBS)
• BOOKBINDING FORMULATION 2 (SBS)
NON-WOVEN SBC FORMULATIONS.
• NON-WOVEN ADHESIVES BASIC FORMULATION (SBS BASED)
CONTACT ADHESIVES SBC FORMULATIONS.
• GENERAL-PURPOSE CONTACT ADHESIVES W/O REACTIVE RESIN
• GENERAL-PURPOSE CONTACT ADHESIVES WITH REACTIVE RESIN
• TYPICAL TILE AND FLOORING ADHESIVES
FOOTWEAR SBC FORMULATIONS.
• TYPICAL SOLVENT CEMENT FOR POROUS FOOTWEAR 1 (SBS)
• TYPICAL SOLVENT CEMENT FOR POROUS FOOTWEAR 2 (SBS)
OTHER SBC FORMULATIONS.
REFERENCES
POLYMER MODIFICATION MANUAL FOR MASS ABS AND HIPS.
MODULE 1: DESIGN PARAMETERS IN THE SYNTHESIS OF m-ABS & HIPS.
- Types of Process to obtain m-ABS and HIPS.
- Rubber Toughened Plastics Morphology
- Mechanism of Particle Formation and Morphology
- Effect of Graft or Block Copolymer on Morphology
- Impact-Gloss balance with Rubber Particle Size
- Materials Science Concepts of Rubber-Toughened Polymers
- Role of Rubber Type and Characteristics
- Key point
MODULE 2: RUBBER SELECTION CRITERIA FOR m-ABS AND HIPS.
- Rubber Selection Parameters
- Role of Rubber Type and Characteristics
- Typical Rubber Specification for HIPS
- Solution Viscosity Relevance
- Screening rubbers for colors
- Plant Trials
MODULE 3: ROLE OF RUBBER TYPE AND PERFORMANCE.
- Review of Plastics Testing
- Review of Polymerization Process
- Polymer Structure
- Key control PropertiesFactors that control Properties and challenges
MODULE 4: m-ABS AND HIPS PROCESSES & PROPERTIES.
- Main processes
- Comparison of technologies
- Major processing methods
MODULE 5: m-ABS AND HIPS INNOVATION TRENDS AND PATENT ANALYSIS.
- Technology Strategies of major players
- Key parameters to control performance
- Novel processes (HIPS, TIPS, CRP)
- Recent advances in Polymer Modification
- Patent analysis, key technologies, and trends
MODULE 6: IN-SITU POLYMERIZATION KINETICS.
- Polymerization of Styrene in Rubber
- Kinetics and initiators (diradical initiation)
MODULE 7: ANIONIC POLYMERIZATION DESIGN OF LCBR AND SSBR.
- Basic concepts in anionic polymerization
- Types of solvents
- Controlling Molecular weight and distribution
- Block Copolymers
- Radial Polymers
- Functionalization
MODULE 8: STRUCTURE OF LITHIUM INITIATORS.
- Structure of alkyl-lithium initiators
- Initiation and propagation
MODULE 9: MOLECULAR WEIGHT AND MWD.
- Methods
- Styrene-Butadiene Copolymers analysis
MODULE 10: MICROSTRUCTURE OF POLYDIENES.
- Microstructure and characterization
- Addition of Lewis Basis
- Polar Modifiers
- Coupling Agents
- Poisons
- Copolymerization control
MODULE 11: RUBBER BLENDS FOR m-ABS & HIPS
- BR and SSBR Blends cases
- Key points
MODULE 12: MECHANICAL BLENDING APPROACHES
- Rheology of miscible blends
- Comparative Morphologies
- Results of mechanical blending (blend and graft types)
- Properties of the matrix
MODULE 13: KEY INFORMATION FROM MARKET, CUSTOMERS, USERS
- Designing new products based on unmet needs
Differentiation ideas
MODULE 14: MARKET INSIGHTS FOR ABS & HIPS
- General market overview of ABS
- General market overview of Polystyrene
POLYMER COMPATIBILIZATION MANUAL FOR SBCs BLENDS AND ALLOYS.
MODULE 1: COMPATIBILIZATION BASICS
• Basic Definitions
• Effect of Compatibility on Properties
• Failure and Causes in Multi-Phase Polymer Systems
• Effect of various Parameters on Compatibility
• Morphology of Multiphase Polymer systems
• How to Increase compatibility in Blends and Composites
• Real World Examples
MODULE 2: BLENDS, ALLOYS, COMPOSITES.
Section 1. Specific Methods to increase and optimize the compatibilization with Polyolefins
Section 2. Polyolefin Based Alloys, Blends, and Composites.
Section 3. Strategies for various combinations with Polylefins.
Section 4. Real World Applied Examples: Developing Superior Polyolefin based alloys, blends and Composites
Section 5. New Developments in Compatibilized Polyolefin-Based Alloys, Blends and Composites
Section 6. Styrenic Resin Blends.
MODULE 3. MARKET SEGMENTATION.
• Tier, 1 Applications
• Tier 2 Applications
• Tier 3 Applications
MODULE 4. POLYMER COMPATIBILIZATION FOR BLENDS AND ALLOYS.
ABS, HIPS, PET, Nylon, PC, Acrylics, PP, High Styrene Resin, PU, Polysulfones, Polyphenylene Oxide, PE, and ABS/Nylon, PP/Nylon, Nanocomposites, PPO/PPE.
(Main function for the compatibilizer, Formulations, Competing products-Technologies, End Users-Compounders-Final End User, Technology/performance limitation, Met/unmet needs, Identify if segment uses PB/SBC/SIS, Competitors)
MODULE 5. STRATEGIC ANALYSIS.
• Penetration Strategies
• Conclusión
SSBR-F FUNCTIONALIZATION FOR HIGH PERFORMANCE TIRES MANUAL.
MODULE 1. BASIC CONCEPTS, MARKET, DRIVERS.
• Main Drivers
• SSBR and SSBR-F Generations
• Technologies for SSBR Functionalization
• Market Drivers: Regulations and Labeling Initiatives
• Market Drivers: LV OE & Replacement Tire Demand
• Synthetic Rubber Market Overview: Tires Overview
• SSBR and SSBR-F Market Overview
• Global SSBR Capacities (2023)
• SSBR Production Capacities
• SBR Market Price Overview (China, Dec. 2023)
• SSBR Rubber Supply-Demand
• SSBR-F Market Insights
• Key Points: Tire Trends Toward Sustainability using SSBR-F
MODULE 2. INTRODUCTION: SSBR HIGH-PERFORMANCE TIRES.
• Tire Manufacturers unmet Needs & Issues
• Tire Manufacturers Regulations and Labeling System
• High Performance Tires (HPT) Basic Concepts, Polymer Overview
Types
• Styrene-Vinyl Balance and High Performance
• Solution SBR (SSBR) vs. Emulsion SBR (ESBR)
• Rolling Resistance Basic Concepts
• Reinforcing Nanofillers, Coupling Agents and Silanes
• Branching
• Morphology and Viscoelastic Properties
• Rubber Additives for HPT: Rheology Modifiers
• Rubber Additives for HPT: Liquid Rubbers
• Rubber Additives for HPT: Pre-dispersed Carbon Black
• Rubber Additives for HPT: Elastomer Nanocomposites
• Sustainable Biomonomers: Bio-Butadiene
• Conclusion & Remarks: SSBR for HPT and UHP Tires
• Technological Trends Summary
MODULE 3. SSBR-F Functionalization Strategies.
• Challenges for Optimum Rubber Dispersion
• Basic Functionalization Approaches Overview
• Alfa-Omega Chain-End or Terminal Functionalization
Strategies
• Along the Chain Functionalization Strategies
• Multifunctional Polymers
• Protection and Deprotection of Functionalized Groups
• Metallation Functionalization Reactions
• Other Approaches for Functionalization Overview
• Conclusion on Functionalization Strategies
MODULE 4. SSBR-F RELEVANT TECHNOLOGIES.
• Overview: Annual Geographic Filing Strategy
• Overview: Key Technology Focus (IPC)
• Overview: Most Relevant Patents
• Overview: IP strategy Radar Map
• Overview: Top 20 Tire Makers
• Overview: ClUster Cell Diagram, Landscape Map, Timeline
• Overview: Relevant SSBR & SSBR-F Commercial Grades
• Conclusion SSBR-F Relevant Technologies and Companies
MODULE 5. MAIN COMPANIES.
Company Insights. Main Products. Key Technologies. Patent Analysis.
TRINSEO.
MICHELIN.
BRIDGESTONE.
CONTINENTAL.
GOODYEAR.
ARLANXEO.
JSR-ENEOS.
ASAHI-KASEI.
NIPPON ZEON.
SUMITOMO.
TSRC.
VERSALIS.
KUMHO.
MODULE 5. FINAL REMARKS AND REFERENCES.
REFERENCES.
PATENT DATA BASE SSBR-F 2024 (EXCEL)
Innventik Featured as TPE Leader by Thermoplastic Elastomers 2023
October 20, 2023. Innventik has been featured as a TPE leader and expert by the organizing committee of the Thermoplastic Elastomers World Summit 2023. TPE 2023 will be carried out on 28-29 November 2023 in Amsterdam, The Netherlands, in conjunction with the Silicone Elastomers World Summit. More information at: www.elastomer-forum.com
Solution SSBR Functionalized (SSBR-F) Technologies for High-Performance Tires 2023. UPDATED.
Innventik has updated its unique Technology Intelligence Report “Innventik SSBR-F-2023”, for Solution SSBR Functionalization Technologies. The report includes +530 pages and a complete Technologies Database (Excel) with active links to access individual patents.
(Ref. Press Release Madrid, October 11, 2023).
INNVENTIK TECHNOLOGY INTELLIGENCE REPORT 2023: SOLUTION SSBR FUNCTIONALIZED (SSBR-F) TECHNOLOGIES FOR HIGH-PERFORMANCE TIRES.
Author: Dr. Walter Ramirez
- BASIC CONCEPTS, MARKET OVERVIEW, DRIVERS.
Tires using SSBR & SSBR-F reduce Rolling Resistance and are in high demand by Tire producers and Automakers because they make vehicles more fuel efficient, reducing greenhouse gasses. The main drivers for the demand of SSBR and SSBR-F are: (a) Environmental regulations and voluntary commitments to reduce greenhouse effect are major drivers of innovation in tires, demanding for SSBR-F; (b) Sustainability is top of mind for automakers and customers are shifting preferences to tires with better properties; (c) Electric Vehicles and Autonomous Driving Vehicles require Low Rolling Resistance; (d) The use of SSBR-F improves further the low rolling resistance, fuel efficiency and reduction of CO2 emissions.
- Introduction: SSBR for High-Performance Tires (HPT).
SSBR use in Tires is expanding as low rolling resistance tread applications increase into both high and mid-performance consumer tires as well as commercial tires. Portfolio of products for global tire market is expanding towards High-Performance tires. To reduce emissions targets, automotive manufacturers must reduce a vehicle’s emissions during its life-span. Tire manufacturers are targeting LRR & HPT, as reflected in the market & technology trends. LRR relevance has increased worldwide because of an eco-friendly fuel consumption reduction, and CO2 emissions trend. The report reviews the basic concepts for High-Performance Tires (HPT), regulations, Magic Triangle Low Rolling Resistance challenges and design parameters.
There is an overcapacity of SSBR in Asia Pacific, demand declined in all regions since 2020, but it is expected to stabilize and to reach 2020 levels by 2024. SSBR-F grades demand is increasing, to replace conventional SSBR for High Performance Tires and EV Tires.
- SSBR Functionalization Strategies.
SSBR Functionalization strategies include Chain end Functionalization (Omega-Functionalized, Alfa-Functionalized, Alfa-Omega Functionalized) and Along the Chain Functionalization. Specific technology for tailored macrostructures and a full range of polymer microstructures (Tg). are being designed, with multiple functionality variations. End-chain Functionality products are still the dominant products in the market. Functionalization along the chain (and combined) improves the efficiency of dispersion of silica and carbon-black but might generate collateral issues with crosslinking and filler interaction. The use of chemical coupling improves processing and performance balance. Oil extension for a mix of tire performance and processing properties are relevant.
- SSBR-F Relevant Technologies and Companies.
The technology dashboards for SSBR-F Technologies and main players: Synthos (Trinseo), Michelin, Bridgestone, Continental, Goodyear, Arlanxeo, JSR and Asahi, ZS Elastomers (Sumitomo-Zeon), TSRC, Versalis, Kumho) are analyzed (i.e. Innovation Rate, Annual Technology Filing Strategies, Most Cited Patents, Highest Market Valued Patents, Cell Diagrams, Technology Landscape Maps, Relevant Technologies, per company).
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CONTENTS
- BASIC CONCEPTS, MARKET OVERVIEW AND DRIVERS.
1.1 Main Drivers
1.2 SSBR and SSBR-F Generations
1.3 Functionalization Technologies
1.4 Regulations and Labeling System drivers
1.5 Market Drivers: Light Vehicles OE and replacement tires
1.6 SSBR and SSBR-F Market Overview
- INTRODUCTION: SSBR FOR HIGH-PERFORMANCE TIRES.
2.1 Tire Manufacturers unmet Needs & Issues: Overview
2.2 Main Polymer types for HPT
2.3 Solution SBR vs. Emulsion SBR
2.4 Basic Concepts on High Performance Tires (HPT)
2.4.1 Magic Triangle
2.4.2 Styrene-Vinyl Balance
2.4.3 Payne Effect
2.4.4 Rolling Resistance
2.4.5 Silica
2.4.6 Silane Coupling Agents
2.4.7 Reinforcing Nanofillers
2.4.8 Branching
2.4.9 Morphology and Viscoelastic Properties
2.4.10 Rheology Modifiers
2.4.11 Liquid additives (Rubbers)
2.5 Main Technology Trends
- SSBR-F FUNCTIONALIZATION STRATEGIES.
3.1. Challenges
3.2. Basic Approaches
3.3. Non-Functionalized SSBR
3.4. Chain end Functionalized SSBR
3.5. Omega Functionalized SSBR
3.6. Alfa Functionalized SSBR
3.7. Alfa-Omega Functionalized SSBR
3.8. Along the Chain Functionalized SSBR
3.9. Other Approaches
- SSBR-F RELEVANT TECHNOLOGIES AND COMPANTIES.
4.1. General Overview
4.1.1. Annual Geographic Filing Strategy
4.1.2. Innovation Rate
4.1.3. Key Technology Fields Focus (IPC)
4.1.4. Important Patents and Evolution
4.1.5. Portfolio Analysis and valuation
4.1.6. Overview Cell Diagram
4.1.7 Overview – IP Strategy Bubble Maps
4.1.7. Overview Landscape Map
4.1.9 Evolution for HPT Art Patents
4.1.10 Conclusion
4.2. Synthos (Trinseo)
- Main product grades overview
- Synthetic Rubber generations
- Innovation Rate
- Annual Technology Filing Strategy
- Most Cited Patents
- Highest Market Valued Patents
- Cell Diagram
- Technology Landscape Map
- Technology Overview
- Main Functionalization Technologies
4.3. Michelin
- Main product grades overview
- Synthetic Rubber generations
- Innovation Rate
- Annual Technology Filing Strategy
- Most Cited Patents
- Highest Market Valued Patents
- Cell Diagram
- Technology Landscape Map
- Technology Overview
- Main Functionalization Technologies
4.4. Bridgestone
- Main product grades overview
- Synthetic Rubber generations
- Innovation Rate
- Annual Technology Filing Strategy
- Most Cited Patents
- Highest Market Valued Patents
- Cell Diagram
- Technology Landscape Map
- Technology Overview
- Main Functionalization Technologies
4.5. Continental
- Main product grades overview
- Synthetic Rubber generations
- Innovation Rate
- Annual Technology Filing Strategy
- Most Cited Patents
- Highest Market Valued Patents
- Cell Diagram
- Technology Landscape Map
- Technology Overview
- Main Functionalization Technologies
4.6. Goodyear
- Main product grades overview
- Synthetic Rubber generations
- Innovation Rate
- Annual Technology Filing Strategy
- Most Cited Patents
- Highest Market Valued Patents
- Cell Diagram
- Technology Landscape Map
- Technology Overview
- Main Functionalization Technologies
4.7. Arlanxeo
- Main product grades overview
- Synthetic Rubber generations
- Innovation Rate
- Annual Technology Filing Strategy
- Most Cited Patents
- Highest Market Valued Patents
- Cell Diagram
- Technology Landscape Map
- Technology Overview
- Main Functionalization Technologies
4.8 JSR
- Main product grades overview
- Synthetic Rubber generations
- Innovation Rate
- Annual Technology Filing Strategy
- Most Cited Patents
- Highest Market Valued Patents
- Cell Diagram
- Technology Landscape Map
- Technology Overview
- Main Functionalization Technologies
4.9 Asahi Kasei
- Main product grades overview
- Synthetic Rubber generations
- Innovation Rate
- Annual Technology Filing Strategy
- Most Cited Patents
- Highest Market Valued Patents
- Cell Diagram
- Technology Landscape Map
- Technology Overview
- Main Functionalization Technologies
4.10 ZS Elastomers (Sumitomo/Zeon)
- Main product grades overview
- Synthetic Rubber generations
- Innovation Rate
- Annual Technology Filing Strategy
- Most Cited Patents
- Highest Market Valued Patents
- Cell Diagram
- Technology Landscape Map
- Technology Overview
- Main Functionalization Technologies
4.11. TSRC
- Main product grades overview
- Synthetic Rubber generations
- Innovation Rate
- Annual Technology Filing Strategy
- Most Cited Patents
- Highest Market Valued Patents
- Cell Diagram
- Technology Landscape Map
- Technology Overview
- Main Functionalization Technologies
4.12 VERSALIS
- Main product grades overview
- Synthetic Rubber generations
- Innovation Rate
- Annual Technology Filing Strategy
- Most Cited Patents
- Highest Market Valued Patents
- Cell Diagram
- Technology Landscape Map
- Technology Overview
- Main Functionalization Technologies
4.13 KUMHO
- Main product grades overview
- Synthetic Rubber generations
- Innovation Rate
- Annual Technology Filing Strategy
- Most Cited Patents
- Highest Market Valued Patents
- Cell Diagram
- Technology Landscape Map
- Technology Overview
- Main Functionalization Technologies
- FINAL REMARKS AND REFERENCES
Notice: Innventik SL reserves the right to modify the contents prior to final publication
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