Innventik

Sustainability in the Operating Plant through Advanced Process Technology

AGM IISRP 2022 WR

Lisbon, September 20, 2022. Innventik was honored to speak at the Annual General Meeting 2022 of the International Institute of Synthetic Rubber Producers (IISRP). Dr. Walter Ramirez presented the conference “Sustainability in the Operating Plant through Advanced Process Technology”.

 

SUMMARY.

Companies and countries are to become climate neutral by 2050. In line with this target, the industry must work on process improvement and innovative designs for sustainability. The industry will face a gradual increase of more rigid emissions-reductions requirements as more customers pursue net-zero strategies and demand for Zero-Carbon Materials-Services. This will enable the acceleration of the adoption of existing and new process technologies to make our industry greener. Companies are increasingly open to implementing new process technologies and sustainable practices to reduce costs, minimize community impacts, and secure their social license to operate. During the conference, Innventik presented a summary of the most updated process technologies for Solution and Emulsion Polymerization (including Raw Materials Purification, Reactor Design, Stripping, Coagulation, Direct Devolatilization, Latex Stripping, Facility Lifetime, and Corrosion Monitoring). At Innventik, we see an opportunity to revamp current processes to provide more flexibility and cost-effectiveness, to implement the best operative practices, and comply with regulatory challenges. The time has come to take traditional Processes and Operations to the next level.

 

Quirk diagram improvements

We Design new Plants

We desing New Plants Innventik

 

Madrid, Spain, July 1, 2022. Innventik has launched a global campaign to promote Innventik Engineering, a firm specialized in Chemicals, Polymers, Elastomers and Rubber, by offering complete suite of Engineering Firm Services: FEL2, FEL3, FEED, PDP, BEDP, EPC, Basic, Detail Engineering and Process Assessments. Since 2016 Innventik Engineering has designed new plants and improved multiple processes for relevant customers in Germany, Japan, Spain, Italy, Mexico, Peru, and China. The specialized engineering firm’s policy is to offer top Engineering, at the best price-quality ratio, with the shortest lead times.

info@innventik.com

 

Innventik present at AMI’s Compounding World Congress 2022 (Cologne, Germany, 7-8 June 2022).

Functional Fillers Map

Cologne, Germany (June 2022). Dr. Walter Ramirez, Chief Innovation Officer at Innventik, presented the conference: “Recent Advances in Functional Fillers and Additives“, about the applications and strategies to enhance performance in Advanced Materials and Polymer Composites, at AMI’s Compounding World Congress 2022 (Cologne, Germany, 7-8 June 2022).  

Diversity of MIneral Filler Options.

  • Functional fillers exhibit increased demand for Infrastructure, Automotive, EVs, Antistatic/ESD/EMI Protection, Electronic Devices, Energy Harvesting and Batteries applications.
  • Life Cycle Assessment (LCA) studies show that using fillers reduces environmental emissions and impact on resources.
  • Ground Calcium Carbonate (GCC: 34% market share) will still be the most commonly used inorganic filler in plastics because of its abundance, low cost, and performance (stiffness, impact strength, flexural modulus).
  • Hydrated Magnesium Silicate (Talc) provides better rigidity and impact strength (i.e. polyolefins). Higher purity grades using advanced milling technology provides improved thermal stability for packaging.
  • Silicates (i.e. Mica, Kaolin, Wollastonite, Kyanite) are good options for mechanical properties modification and coupling (Xanthos, 2010).
  • In Fibrous Fillers performance depends on fiber type and on fiber/matrix bonding interface. The high cost of fibers is a limiting factor. Glass fiber (GF) is the mostly used, but Natural Fibers (NFs) are emerging to modify mechanical, electrical and magnetic properties.

Thermally Conductive Additives.

  • High demand for Thermally Conductive Polymers is being driven by: EVs, autonomous transportation, 5G Communication, Smart appliances, Infrastructure.
  • Production of electrically conductive compounds based on all types of polymers (from polyolefins to high end engineering plastics) using conductive additives is raising.
  • EMI Shielding plastics (i.e. CNTs, carbon fibers and other fillers) is gaining momentum due to growth in e-mobiity, light-weighting megatrends and paintability (electrospray) in automotive.
  • GRMs (i.e. Graphene, Graphene Oxide) will be a significant option when capacity raises cost be more competitive.

 

Thermally Conductive Additives

 

Renewable and Sustainable Filler Options.

Environment pressures, rapid increase in raw material prices, record-high freight costs, stretched capacity, increased lead times (supply bottlenecks) for virgin products creates opportunities for bio-composites and for high-quality recycled products:

  • Materials reinforced with NFs: sisal, flax, jute, wood-fibers to replace GF and CF, offer biodegradability, renewable nature, low cost, low relative density, high specific strength. European car manufacturers demand these materials.
  • Carbon fibre exhibited abrupt demand drop, but now is at record high levels due to aviation uplift, EVs, lightweight/strong wind energy.
  • Materials combining robust mechanical performance (strength & stiffness) with tailored electrical characteristics (anti-static, conductive, EMI).

High Potential Minerals as Fillers.

  • Alternate functional fillers opportunities in polymer composites to reduce cost, to improve properties, as sustainable options to improve environmental impact.
  • The main challenge: To retain original mechanical properties, durability, strength, rheological properties and processability.
  • Large production of minerals and fillers (cheap, available, soft, hard, heavy, light, refractive index, abrasion resistance, reinforcing, colors) offer considerable space for alternate fillers options to be used in polymer composites.
  • Large opportunities of collaboration to develop new grades of fillers:
  • Production of tailored materials at the nanoscale to create unique materials
  • Paradigm change on existing energy storage capabilities and materials performance.

Sustainability, material pricing, prevalence of e-commerce, logistics and skilled workforce shortage are some of the key challenges that Polymer Composites industry will face over the next decade.

Walter

Challenges for a new Landscape in the Chemical, Polymer, Elastomer and Rubber Industries.

word cloud

Madrid. May 2, 2022. Global threats from environment, energy, food, energy, health, water, population growth will dominate in the coming decades narrative. COVID19 intensified stresses in the system, accelerated focus and emphasis on these issues and will dominate the headlines in the coming decades.

Successful companies will have to focus in smart ways on designing new products and processes to offer differentiated performance, low cost, and full regulatory & environmental compliance.

New challenges are coming to face the requirements with a stronger focus on sustainable products and clean processes, to reach full regulatory and environmental compliance.

Consistent reduction of the reject rate, incorporation renewable and biobased materials, reduction of plasticizers, new performance requirements, pose a challenge in the design of new products and processes Landscape in the Chemical, Polymer, Elastomer and Rubber Industries.

At Innventik we perform product and process optimization assessments for the chemical, polymers, elastomers and rubbers industries:

  • To implement the advanced practices to improve product and process performance.
  • To improve rate of process operational efficiency with minimum investment.
  • To make production sites healthier and more sustainable.
  • To reach full regulatory compliance.
  • To reduce power usage and cut carbon emissions.

 

If you are interested in expanding capacity, designing a new process, equipment or plant in the chemicals, polymers, rubber and elastomers field, to take your products and processes to the next level, please contact Innventik Consulting & Engineering.

Innventik Consulting & Engineering
info@innventik.com

 

World Class and Cost-Effective Engineering Services by Innventik Engineering celebrates 5 years

Innventik Engineering Picture

 

 

Madrid, Spain. January 26, 2022.  Innventik Engineering, the firm that specializes in Chemicals, Polymers and Elastomers, continues providing a complete suite of Engineering Services (FEEL, FEED, PDP, BEDP, EPC, Basic, Detail Engineering and Process Assessments). During this five years, Innventik Engineering has designed new plants and improved processes for customers in Germany, Japan, Spain, Italy, Mexico and China. The firm’s policy is to provide the best Engineering, with a high quality/cost policy, with increased effectiveness and shortening project times.

 

For more information contact info@innventik.com.

 

 

 

Recent Advances in Functional Fillers and Additives for enhanced Performance in Polymers

Innventik Functional Fillers v3

 

 

Cologne, Germany. January 27, 2022. Innventik will present the conference “Recent Advances in Functional Fillers and Additives for enhanced Performance in Polymer Composites” at “COMPOUNDING WORLD CONGRESS” (Cologne, Germany. 7- 8 June 2022), organized by AMI.

Functional Fillers and Additives are used to improve reinforcement (increase stiffness, reduce creep, tensile and flex strengths), impact resistance, durability, dimensional stability, moisture resistance, thermal conductivity, abrasion resistance, aesthetics, breathability, design freedom, to modify adhesion, flow, density, electrical & thermal properties, and to reduce weight, shrinkage, flammability. The main topics to be covered will be:

  • Novel Functional fillers and additives to improve performance, to add value and reduce cost of polymer compounds.
  • Sustainable sourcing of volume fillers, Silica replacements and Bio-nanocomposites are reviewed.
  • Case studies and guidelines for additive selection

The conference will be presented by Dr. Walter Ramirez, Chief Innovation Officer at Innventik.

 

https://www.ami-events.com/event/8db88ca2-a26c-412a-8f82-e43de37bfb39/summary?sms=3&refid=211206_C1212_RE_IR_Conf_UK_Prospect_Attendees_reg_social_share

 

 

 

 

 

Merry Christmas and Happy New 2022 from Innventik Engineering and Consulting

Innventik Christmas Card 2021 v2

Innventik is part of Club Camara – Commerce Chamber (Cantabria-Spain)

Club Camara Comercio

Club Camara Comercio

 

Madrid, Spain. August 1, 2021. Innventik is now an active member of “Club Camara” (Commerce Chamber – Cantabria Spain). Club Camara is a Spanish platform, that will enable Innventik to offer its Consulting, Engineering and Bsiness Development services.

Boletín Servicios Asociados Cámara de Comercio de Cantabria (camaracantabria.com)

Innventik Engineering’s solutions for the Chemical, Polymer, Elastomer & Rubber Industries

Innventik Plant Site by Site v2

 

Mexico City. June 1, 2020. Innventik Engineering announced its comprehensive services including Process Assessments, Basic and Detail Engineering, FEEL, FEED, PDP, BEDP, EPC. The firm specializes in developing new plants but also optimizing existing plant designs to maximize product quality, flexibility, and cost:

  • Process Assessments: To optimize industrial production plant operation and organization, we record your actual situation, simulate parameters that affect the process, and propose the optimum cost-benefit solution.
  • Capacity Expansions: We create a model-based concept to introduce new products by determining mass-energy balances for different capacities, identify bottlenecks, and generate flexible scenarios with recommendations.
  • Process Design: We will tell you how to develop and implement your idea at your industrial site, including optimal reaction design & connection, temperature profiles, simulation, and recommendations.
  • Concept Engineering: We will analyze the best technologies to apply, the process units, utilities, flow diagrams,3D system layouts using static and dynamic process simulations to screen process alternatives.
  • Economic Estimates: We estimate the cost based on mass-energy balances, as well as profitability, investment estimates and operation/maintenance costs.
  • Basic and Detail  Engineering: We provide a comprehensive Process Design Packages (FEED) as input for Detail Engineering: Material & Energy Balances; Process flowsheets; Sizing of main equipment; Heat exchangers rating; Specification of effluents; Piping & Instrument Diagrams; Mechanical data sheets; Instrumentation; Plot plans & hazardous areas; Control and safety devices
  • Process Package for Plant Construction: Complete information including Equipment purchasing; Heat exchangers rating; Piping, instrument, electrical & civil works layouts; Isometrics & stress calculation; Detailed drawings; Cost & schedule control; Startup procedures

Some examples of Engineering Projects developed with our client’s technologies include Synthetic Rubber (BR, SSBR); ABS; SAN; Styrene-Acrylate Emulsions; Bio-Butanediol; Bio-Acetoin; Bio-Butadiene; Bio-Methyl-Ethyl-Ketone; Graphene Oxide Semi-industrial Process; Food grade Sodium. Potassium, Calcium  Phosphates; Feed Grade Calcium Phosphates Sulfuric and Chlorine process; Food grade Phosphoric Acid SOLVEX Process; Water Treatment Solutions

Some examples of Process Improvements Projects include Phosphoric Rock attack Process Sulfuric & Chlorine process; Calcium Phosphate Process  efficiency; Hexametaphosphate thermal efficiency; ABS (White, high gloss, high impact), Carbon pelletized

For more information please contact:

INNVENTIK ENGINEERING S.A. de C.V.
Periferico Blvd. M. Avila Camacho 182
Reforma Social – Lomas
CP 11650. Ciudad de México. MEXICO

www.innventik.com

info@innventik.com

Innventik Engineering: Always at your by site!

Innventik Engineering new offices in Mexico City

Building Innventik Eng 20200413 v2

 

Mexico City. September 1, 2019.  Innventik Engineering opened new offices in Mexico City, due to its remarkable growth with customers around the world over the last 2 years, based on its highest quality/cost policy, with increased effectiveness shortening project times. “We will continue providing a complete suite of Engineering Services including FEEL, FEED, PDP, BEDP, EPC, Basic, Detail Engineering and Process Assessments for the Chemical, Polymers, Plastics, Elastomers and Rubbers industries. 

The new address:

INNVENTIK ENGINEERING S.A. De C.V.
Periferico Blvd. M. Avila Camacho 182
Reforma Social – Lomas
11650. Ciudad de México. MEXICO

Innventik Engineering: Always site by site!

 

Innventik Engineering new offices in Mexico City